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| MM 409 | Manufacturing Technology | 3+0+0 | ECTS:4 | | Year / Semester | Fall Semester | | Level of Course | First Cycle | | Status | Compulsory | | Department | DEPARTMENT of MECHANICAL ENGINEERING | | Prerequisites and co-requisites | None | | Mode of Delivery | Face to face, Group study | | Contact Hours | 14 weeks - 3 hours of lectures per week | | Lecturer | Prof. Dr. Hasan BAŞ | | Co-Lecturer | ASSOC. PROF. DR. Murat AYDIN, | | Language of instruction | Turkish | | Professional practise ( internship ) | None | | | | The aim of the course: | | To investigate the methods of machining processes for shaping the work pieces, tools and their properties. To give the information related to workbench design by investigating main functional parts workbenches used in machining processes. |
| Learning Outcomes | CTPO | TOA | | Upon successful completion of the course, the students will be able to : | | | | LO - 1 : | learn the tools and workbenches required for manufacturing a work pieces
| 1,2,3,4 | 1 | | LO - 2 : | recognize and use tools required for manufacturing
| 1,2,3,4 | 1 | | LO - 3 : | recognize and use workbenches required for manufacturing
| 1,2,3,4 | 1 | | LO - 4 : | design the tools and workbenches required for manufacturing
| 1,3,4 | 1 | | LO - 5 : | remove the errors could be occurred in workbenches
| 2,3,4 | 1 | | LO - 6 : | develope the codes for machining the work piece in NC and CNC workbenches | 1,2,3,4 | 1 | | CTPO : Contribution to programme outcomes, TOA :Type of assessment (1: written exam, 2: Oral exam, 3: Homework assignment, 4: Laboratory exercise/exam, 5: Seminar / presentation, 6: Term paper), LO : Learning Outcome | | |
| Fundamentals of general machining processes. Tool materials. Cutting tools. Cutting forces, cutting times. Driving powers. Types of slide ways. Work spindles. Driving in machine tools and gear box.
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| Course Syllabus | | Week | Subject | Related Notes / Files | | Week 1 | General tool workbenches
| | | Week 2 | Methods of general machining processes. | | | Week 3 | Properties of machine process.
| | | Week 4 | Fundamentals of general machining processes | | | Week 5 | Workbench parts and Workbench constructions | | | Week 6 | Cutting forces of workbench, Heat of turning, Tool life
| | | Week 7 | Sliding guide systems, Construction and properties of sliding guide systems | | | Week 8 | Mid-term exam
| | | Week 9 | Cutting tools, milling cutter | | | Week 10 | Bearing of shafts | | | Week 11 | Grinding, Honing | | | Week 12 | Arrangement systems of workbench machines. CNC Programming | | | Week 13 | Cutting materials and tools. Ceramic cutting materials. Diamond cutting materials | | | Week 14 | Lathes,planing machines, grinding machines, Drilling and milling machines | | | Week 15 | NC and CNC workbenches | | | Week 16 | End-of-term exam
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| 1 | Dinçmen, M., 1984; Takımlar ve Takım Tezgahları, KTÜ Mühen. Mim. Fak. Genel Yayın No: 75, Trabzon | | | 2 | Akkurt, M. 1985; Takım Tezgahları , Talaş Kaldırma Yöntemleri ve Teknolojisi, Birsen Yayınevi, İstanbul | | | 3 | Ders Notları Föyü | | | |
| 1 | D. H. Bruins, H. J. Drager, "Werkzenge und Werkzeugmaschinen für die Spanende Matallbearbeitung | | | |
| Method of Assessment | | Type of assessment | Week No | Date | Duration (hours) | Weight (%) | | Mid-term exam | 8 | 20/11/2013 | 2 | 50 | | End-of-term exam | 16 | 10/01/2014 | 2 | 50 | | |
| Student Work Load and its Distribution | | Type of work | Duration (hours pw) | No of weeks / Number of activity | Hours in total per term | | Yüz yüze eğitim | 2 | 12 | 24 | | Sınıf dışı çalışma | 1.5 | 13 | 19.5 | | Laboratuar çalışması | 2 | 2 | 4 | | Arasınav için hazırlık | 5 | 1 | 5 | | Arasınav | 2 | 1 | 2 | | Dönem sonu sınavı için hazırlık | 10 | 3 | 30 | | Dönem sonu sınavı | 2 | 1 | 2 | | Total work load | | | 86.5 |
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