|
|
| MM3007 | Manufacturing Processes | 3+0+1 | ECTS:5 | | Year / Semester | Fall Semester | | Level of Course | First Cycle | | Status | Compulsory | | Department | DEPARTMENT of MECHANICAL ENGINEERING | | Prerequisites and co-requisites | None | | Mode of Delivery | Face to face, Practical | | Contact Hours | 14 weeks - 3 hours of lectures and 1 hour of laboratory per week | | Lecturer | Prof. Dr. Yasin ALEMDAĞ | | Co-Lecturer | ASSOC. PROF. DR. Yasin ALEMDAĞ, | | Language of instruction | Turkish | | Professional practise ( internship ) | None | | | | The aim of the course: | | To teach basic principles and knowledge of melting, casting, welding, metal forming and metal machining methods and to gain design capability by making practices in laboratory or homeworks/term projects for better understanding the knowledge obtained in theoretical course. |
| Learning Outcomes | CTPO | TOA | | Upon successful completion of the course, the students will be able to : | | | | LO - 1 : | learn the casting methods, make mold and cast model and to gain knowladge about control and analyze of casting parts | 1,3 | 1, | | LO - 2 : | learn the common welding processes, evaluate the metallurgical aspects of welding and analyze of welding parts | 1,3 | 1, | | LO - 3 : | gain knowlegde and information on the welding devices and electrodes, and the methods used to prevent the welding defects | 1,3 | 1, | | LO - 4 : | gain knowledge abot the main prenciples of brazing and adhesive bonding | 1,3 | 1, | | LO - 5 : | learn fundamentals of plastic forming, gain knowledge about bulk and sheet metal forming processes and make parts and die design | 1,3 | 1, | | LO - 6 : | learn the teories, methods of metal machining and machining tools | 1,3 | 1, | | CTPO : Contribution to programme outcomes, TOA :Type of assessment (1: written exam, 2: Oral exam, 3: Homework assignment, 4: Laboratory exercise/exam, 5: Seminar / presentation, 6: Term paper), LO : Learning Outcome | | |
| Fundamentals of metal castings and metal casting processes. Fundamentals of welding and main welding processes. Soldering and adhesive bonding. Fundamentals of metal forming. Bulk and sheet metal forming processes. Prenciples of metal machining, machining operation and machining tools. Nontraditional machining and thermal cutting processes. |
| |
| Course Syllabus | | Week | Subject | Related Notes / Files | | Week 1 | Heating, Pouring, Solidification and cooling | | | Week 2 | Casting Methods: Sand, Mould, Die and Other Casting Methods | | | Week 3 | Casting Quality, Casting Alloys, Product Desing Considerations | | | Week 4 | Fundamental of welding: Weld joint, Physics of welding, feature of fusion welded joint. | | | Week 5 | Welding Processes: Arc welding, Resistance welding, Oxyfuel gas welding, other fusion welding processes | | | Week 6 | Solid-state welding. Weld quality. Weldability. Design consideration in welding. Brazing, Soldering and Adhesive Bonding | | | Week 7 | Practices of Casting and Welding | | | Week 8 | Fundamentals of metal forming | | | Week 9 | Mid-term exam | | | Week 10 | Bulk Deformation Processes in Metal Working: Rolling, Forging, Extrusion, Wire and Bar Drawing. | | | Week 11 | Sheet Metal Working: Cutting, Bending, Drawing, Other sheet metal forming operation | | | Week 12 | Theory of Metal Machining: Theory of chip formation, Force relationship. | | | Week 13 | Machining operation and machine tools: Turning, Drilling, Milling, The other machining operation. | | | Week 14 | Cutting Tool Technology: Tool life, materials, tool geometry and cutting fluids. Grinding and other abrasive processes. Nontraditional machining and thermal cutting processes. | | | Week 15 | Practices of Metal Forming and Machining | | | Week 16 | End-of-term exam | | | |
| 1 | MODERN İMALATIN PRENSİPLERİ (Principles of Modern Manufacturing by Mikell P. GROOVER), 4. Baskıdan Çeviri, Çeviri edütörleri: Mustafa YURDAKUL , Yusuf Tansel İÇ, NOBEL Akademik Yayıncılık, ubat, 2015. | | | |
| 1 | Schey, J. A. 2000; Introduction to Manufacturing Processes, Third edition, McGraw-Hill Book Co, Singapore | | | 2 | Aran, A. 1989; Metal Döküm Teknolojisi, İTÜ Kütüphanesi, Sayı: 1395, İstanbul | | | 3 | Anık, S., Anık, E. S ve Vural, M; 1993; Kaynak Teknolojisi El Kitabı, Birsen Yayınevi, İstanbul | | | 4 | Eryürek, İ. B., Bodur, O ve Dikicioğlu, A. 1996; Kaynak Teknolojisinin Esasları, Birsen Yayınevi, İstanbul | | | 5 | Beeley, P. R. 1978; Foundry Technology, Butterwords, London, UK. | | | 6 | S. Kalpakjian and S.R. Schmid, Manufacturing Processes for Engineering Materials, Prentice Hall, 2008. | | | 7 | E.Sabri Kayalı, Cahit Ensari, Metallerde Plastik Şekil Verme İlke ve Uygulamaları, İTÜ Kimya Metalurji Fakültesi Ofset Atölyesi, İstanbul 2000. | | | |
| Method of Assessment | | Type of assessment | Week No | Date | Duration (hours) | Weight (%) | | Mid-term exam | 9 | 27.11.2023 | 1,5 | 50 | | End-of-term exam | 16 | 16.01.2024 | 1,5 | 50 | | |
| Student Work Load and its Distribution | | Type of work | Duration (hours pw) | No of weeks / Number of activity | Hours in total per term | | Yüz yüze eğitim | 4 | 14 | 56 | | Sınıf dışı çalışma | 4 | 14 | 56 | | Arasınav için hazırlık | 10 | 1 | 10 | | Arasınav | 2 | 1 | 2 | | Ödev | 4 | 2 | 8 | | Dönem sonu sınavı için hazırlık | 16 | 1 | 16 | | Dönem sonu sınavı | 2 | 1 | 2 | | Total work load | | | 150 |
|