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| ORE5220 | Machine Layout System and Techniques | 3+0+0 | ECTS:7.5 | | Year / Semester | Spring Semester | | Level of Course | Second Cycle | | Status | Elective | | Department | DEPARTMENT of FOREST INDUSTRY ENGINEERING | | Prerequisites and co-requisites | None | | Mode of Delivery | | | Contact Hours | 14 weeks - 3 hours of lectures per week | | Lecturer | Dr. Öğr. Üyesi Kemal ÜÇÜNCÜ | | Co-Lecturer | None | | Language of instruction | Turkish | | Professional practise ( internship ) | None | | | | The aim of the course: | | To understand and apply foctors that affect machine installment and basic principles of machine installment |
| Programme Outcomes | CTPO | TOA | | Upon successful completion of the course, the students will be able to : | | | | PO - 1 : | describe the machine installment | 2,5 | 1,3,5, | | PO - 2 : | describe and comment the factors affecting machine installment | 2,5 | 1,3,5, | | PO - 3 : | understand and comment principles of the machine installment | 2,5 | 1,3,5, | | PO - 4 : | understand and comment theories of the machine installment | 2,5 | 1,3,5, | | PO - 5 : | understand and explain ergonomic principles of machine installment | 2,5 | 1,3,5, | | PO - 6 : | describe and comment the models of machine installment | 2,5 | 1,3,5, | | PO - 7 : | collect the necessary data for machine installment | 3,5 | 1,3,5, | | PO - 8 : | analyze and apply parameters needed balancing in manufacturing process | 2,7 | 1,3,5, | | PO - 9 : | prepare the plan of machine installment according to data | 2,7 | 1,3,5, | | PO - 10 : | understand and apply the types of machine installment in forest products industry | 2,7 | 1,3,5, | | CTPO : Contribution to programme outcomes, TOA :Type of assessment (1: written exam, 2: Oral exam, 3: Homework assignment, 4: Laboratory exercise/exam, 5: Seminar / presentation, 6: Term paper), PO : Learning Outcome | | |
| Types of factor building, types of main process, machine installment system, balancing of production and assembly line, machine organization techniques, flexible production systems, applications of machine organization in the forest product industry. |
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| Course Syllabus | | Week | Subject | Related Notes / Files | | Week 1 | The content, importance and aim of factory layout, relations of factory layout and manufacturing, affective factors on factory layout | | | Week 2 | Principles og factory layout, steps on factory layout, basic rules of machine layout | | | Week 3 | Types of factory building, relations of factory layout and factory building, types of workflow | | | Week 4 | Systems of machine layout, concept of machine layout, types of machine layout, process layout, applications of process layout, its disadvantages and advantages, applications | | | Week 5 | Product or line layout, applications of product layout, its advantages and disadvantages, fix position layout and applications | | | Week 6 | Combined layout and grouping technology, condition of applicable, its advantages and disadvantages, techniques of grouping | | | Week 7 | Comparison of layout types, advantages of process layout for formation and processing, advantages of product layout for formation and processing, advantages of product and fixed position layout for assembly process, models of machine layout, models of enlargement, applications | | | Week 8 | Planning of systematic plant layout, technique of cross-correlation, analyze of process sequence, diagrams of place-relation based flow and operation, model of one machine layout, zigzag distance model, | | | Week 9 | Mid-term exam | | | Week 10 | Balancing capacity, balancing machine capacity, balancing model of limitless capacity, creating work station, balancing labor force capacity, applications | | | Week 11 | Grouping techniques, grouping methods according to correlation coefficient, grouping technique of scale order algorithm | | | Week 12 | Systems of flexible production, description and components of flexible production systems, computer controlled machines, automatic system of transport material, contributive components, computer control system, advantages and disadvantages of flexible production systems, design and processing of flexible production systems, flexible production groups, transition to flexible production systems, applications, | | | Week 13 | Machine layout applications in forest products industry, grouping layout for furniture plants, applications, | | | Week 14 | Presentation and evaluating of semester works | | | Week 15 | Completing the lacks, exam excuse | | | Week 16 | End-of-term exam | | | |
| 1 | Üçüncü, K. 1998; Makine Düzenleme Sistem ve Teknikleri, KTÜ Orman Endüstri Mühendisliği Bölümü, Trabzon. | | | 2 | Erkut, H. ve Baskak, M. 1996; Stratejiden Uygulamaya Tesis Planlama, İrfan Yayımcılık, Yönetim Bilimleri Dizisi 3, İstanbul. | | | |
| 1 | Çapçı, S. A. 1997; Esnek Üretim Sistemleri (EÜS), MPM Verimlilik Dergisi, 3, 25-44, Ankara. | | | 2 | Erkan, N. 1988; Ergonomi, MPM Yayın No.373, Ankara. | | | 3 | Barutçugil, İ. S. 1983; Üretim Sistemi ve Yönetim Teknikleri, Uludağ Üniversitesi, Bursa. | | | 4 | Akal, Z. 1991; İş Etüdü, MPM Yayın No.29, Ankara. | | | 5 | Kandemir, A. 2002; Mobilya Üretiminde Tesis Düzenleme Sorununa Bir Çözüm Yaklaşımı, Doktora Tezi, KTÜ FBE Orm. End. ABD, 172s., Trabzon. | | | 6 | Moore, J. M. 1962; Plant Layout and Design, McMillan Publishing Co. Inc. New York. | | | |
| Method of Assessment | | Type of assessment | Week No | Date | Duration (hours) | Weight (%) | | Mid-term exam | 9 | | 1,2 | 30 | | Presentation | 14 | | 0,5 | | | Homework/Assignment/Term-paper | 4
5
6
7
8
10
11
12
13
14 | | 36 | 20 | | End-of-term exam | 16 | | 2 | 50 | | |
| Student Work Load and its Distribution | | Type of work | Duration (hours pw) | No of weeks / Number of activity | Hours in total per term | | Yüz yüze eğitim | 3 | 14 | 42 | | Sınıf dışı çalışma | 5 | 11 | 55 | | Laboratuar çalışması | 0 | 0 | 0 | | Arasınav için hazırlık | 5 | 5 | 25 | | Arasınav | 2 | 1 | 2 | | Uygulama | 0 | 0 | 0 | | Klinik Uygulama | 0 | 0 | 0 | | Ödev | 3 | 12 | 36 | | Proje | 0 | 0 | 0 | | Kısa sınav | 0 | 0 | 0 | | Dönem sonu sınavı için hazırlık | 5 | 6 | 30 | | Dönem sonu sınavı | 2 | 1 | 2 | | Diğer 1 | 3 | 11 | 33 | | Diğer 2 | 0 | 0 | 0 | | Total work load | | | 225 |
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