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| END4024 | Lean manufacturing | 3+0+0 | ECTS:5 | | Year / Semester | Spring Semester | | Level of Course | First Cycle | | Status | Elective | | Department | DEPARTMENT of INDUSTRIAL ENGINEERING | | Prerequisites and co-requisites | None | | Mode of Delivery | Face to face | | Contact Hours | 14 weeks - 3 hours of lectures per week | | Lecturer | Doç. Dr. Ömer Faruk YILMAZ | | Co-Lecturer | None | | Language of instruction | Turkish | | Professional practise ( internship ) | None | | | | The aim of the course: | | Determination of main problems caused by work-in-progress in production system in which push production control mechanism is employed and teaching techniques to implement pull production control mechanism with lean principles to handle the problems caused by work-in-progress. |
| Learning Outcomes | CTPO | TOA | | Upon successful completion of the course, the students will be able to : | | | | LO - 1 : | Draw visual stream mapping | 12 | | | CTPO : Contribution to programme outcomes, TOA :Type of assessment (1: written exam, 2: Oral exam, 3: Homework assignment, 4: Laboratory exercise/exam, 5: Seminar / presentation, 6: Term paper), LO : Learning Outcome | | |
| Value identification, Visual stream mapping, Enabling contibuous flow, Cellular manufacturing system, Cycle time analysis, Axiomatic design principles |
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| Course Syllabus | | Week | Subject | Related Notes / Files | | Week 1 | Identification of value from customer's view point | | | Week 2 | Visual Stream Mapping | | | Week 3 | Providing continuous value stream | | | Week 4 | Analyzing cellular manufacturing systems | | | Week 5 | Analyzing lead time and its components | | | Week 6 | Investigating superiority of one-piece flow against to batch flow | | | Week 7 | Algorithms to construct cells | | | Week 8 | An algorithm that takes alternative routes into consideration to construct cells | | | Week 9 | Midterm exam | | | Week 10 | Analyzing cell cycle time | | | Week 11 | Worker assignment and timetabling for cellular manufacturing systems | | | Week 12 | Analyzing Kanban for pull production control mechanism | | | Week 13 | Axiomatic Design Principles | | | Week 14 | Lean production system design via Axiomatic Design principles | | | Week 15 | Application of axiomatic design | | | Week 16 | Final Exam | | | |
| 1 | Yilmaz Ö.F., Tüfekçi S., Eds., "Handbook of Research on Applied Optimization Methodologies in Manufacturing Systems", IGI GLOBAL, Hershey, PA, 2018 | | | |
| Method of Assessment | | Type of assessment | Week No | Date | Duration (hours) | Weight (%) | | Mid-term exam | 9 | 19/04/2024 | 1 | 50 | | End-of-term exam | 16 | 05/06/2024 | 1 | 50 | | |
| Student Work Load and its Distribution | | Type of work | Duration (hours pw) | No of weeks / Number of activity | Hours in total per term | | Yüz yüze eğitim | 42 | 14 | 588 | | Sınıf dışı çalışma | 3 | 6 | 18 | | Arasınav için hazırlık | 3 | 4 | 12 | | Arasınav | 1.5 | 1 | 1.5 | | Uygulama | 4 | 2 | 8 | | Ödev | 4 | 3 | 12 | | Dönem sonu sınavı için hazırlık | 4 | 3 | 12 | | Dönem sonu sınavı | 1.5 | 1 | 1.5 | | Total work load | | | 653 |
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