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| END2025 | END2025 Manufacturing Materials and Processes | 3+0+1 | ECTS:4 | | Year / Semester | Fall Semester | | Level of Course | First Cycle | | Status | Compulsory | | Department | DEPARTMENT of INDUSTRIAL ENGINEERING | | Prerequisites and co-requisites | None | | Mode of Delivery | | | Contact Hours | 14 weeks - 3 hours of lectures and 1 hour of laboratory per week | | Lecturer | Dr. Öğr. Üyesi Harun YANAR | | Co-Lecturer | Dr. Öğr. Üyesi Harun YANAR | | Language of instruction | Turkish | | Professional practise ( internship ) | None | | | | The aim of the course: | | The aim is to provide students with basic material knowledge, starting from the structure of the atom, and to provide information about the principles of traditional production methods, the factors affecting production, and the areas of application. |
| Learning Outcomes | CTPO | TOA | | Upon successful completion of the course, the students will be able to : | | | | LO - 1 : | Recognizes the structure of the atom and the bonds between atoms and establishes a relationship between the physical and mechanical properties of the material. | 2,4 | 1, | | LO - 2 : | Knows the crystal structures formed by atoms, crystal defects and atomic diffusion | 2,4 | 1, | | LO - 3 : | Learn the experiments applied to determine the mechanical properties of materials. | 2,4 | 1, | | LO - 4 : | Learn phase diagrams and learn about alloys | 2,4 | 1, | | LO - 5 : | They gain basic knowledge about production methods | 2,4 | 1, | | LO - 6 : | They gain the ability to determine the method and process for manufacturing a product. | 2,4 | 1, | | LO - 7 : | They have the infrastructure to follow current issues regarding manufacturing methods. | 2,4 | 1, | | CTPO : Contribution to programme outcomes, TOA :Type of assessment (1: written exam, 2: Oral exam, 3: Homework assignment, 4: Laboratory exercise/exam, 5: Seminar / presentation, 6: Term paper), LO : Learning Outcome | | |
| Atomic and crystal structure, Elastic and plastic deformation of metals, Damage, Structure of alloys, Diffusion, Phase diagram of steel, Mechanical tests applied to engineering materials, Fundamentals of metal casting, Metal casting methods, Casting defects, Fundamentals of plastic shaping, mass deformation and shaping methods, Sheet metal shaping methods, Theory of chip removal, cutting tools, chip removal processes, and machine tools. |
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| Course Syllabus | | Week | Subject | Related Notes / Files | | Week 1 | Atomic structure, periodic table of the elements and atomic bonding | | | Week 2 | Crystal structures, coordination number and atomic packing factor | | | Week 3 | Deformation of metals, mechanisms of plastic deformation and Cold and hot working and annealing | | | Week 4 | iron-carbon alloy system, Heat treatment of steel: full annealing, normalizing, spherodizing, stress relief annealing and hardening | | | Week 5 | Tempering, martempering, austempering and case hardening including carburizing, nitriding, flame hardening and induction hardenining | | | Week 6 | Metallography, tensile, compression, impact, fatigue and creep tests | | | Week 7 | Introduction to Production Methods and Casting Methods | | | Week 8 | Casting Methods | | | Week 9 | Midterm Exam | | | Week 10 | Casting Materials and Defects | | | Week 11 | Plastic Forming and Plastic Deformation Mechanisms | | | Week 12 | Bulk Deformation Methods | | | Week 13 | Sheet Metal Forming Methods | | | Week 14 | Introduction to machining and theory of machining | | | Week 15 | Machining methods and Types of cutting tools machine | | | Week 16 | Grinding and other abrasive processes | | | |
| 1 | Callister, W.D., Rethwisch, D.G. Materials Science and Engineering: An Introduction, 8th Edition, John Wiley Sons. (Çevirisi: Malzeme Bilimi ve Mühendisliği, Kenan Genel, Nobel Yayınları) | | | 2 | Groover, M.P. Fundamentals of Modern Manufacturing, Materials, Processes and Systems, 4. Edition, John Wiley Sons. (Çevirisi: Modern İmalatın Presipleri, Mustafa Yurdakul, Yusuf Tansel İç, Nobel Yayınları) | | | |
| Method of Assessment | | Type of assessment | Week No | Date | Duration (hours) | Weight (%) | | Mid-term exam | 9. | 19/11/2024 | 0,8 | 50 | | End-of-term exam | 17. | 14/01/2025 | 0,8 | 50 | | |
| Student Work Load and its Distribution | | Type of work | Duration (hours pw) | No of weeks / Number of activity | Hours in total per term | | Yüz yüze eğitim | 4 | 16 | 64 | | Sınıf dışı çalışma | 2 | 14 | 28 | | Arasınav için hazırlık | 10 | 1 | 10 | | Arasınav | 1 | 1 | 1 | | Dönem sonu sınavı için hazırlık | 8 | 2 | 16 | | Dönem sonu sınavı | 1 | 1 | 1 | | Total work load | | | 120 |
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