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| GEM3006 | Manufacturing Processes | 3+0+0 | ECTS:5 | | Year / Semester | Spring Semester | | Level of Course | First Cycle | | Status | Compulsory | | Department | NAVAL ARCHITECTURE and MARINE ENGINEERING | | Prerequisites and co-requisites | None | | Mode of Delivery | | | Contact Hours | 14 weeks - 3 hours of lectures per week | | Lecturer | Dr. Öğr. Üyesi Gökhan KARA | | Co-Lecturer | ASSIST. PROF. DR. Fatih ERDEMİR | | Language of instruction | Turkish | | Professional practise ( internship ) | None | | | | The aim of the course: | | The objective of this course is to teach students the basics of manufacturing processes. Students are to learn to select the best manufacturing processes and to gain a background necessary for advanced course on manufacturing engineering. |
| Learning Outcomes | CTPO | TOA | | Upon successful completion of the course, the students will be able to : | | | | LO - 1 : | learn the basic principles of production methods. | 1 | 1, | | LO - 2 : | classify and compare the molding methods. | 1 | 1 | | LO - 3 : | understand welding methods and evaluate the practical applications of each methods. | 1 | 1 | | LO - 4 : | learn the basic principles of machining processes. | 1 | 1 | | LO - 5 : | understand the practical application of plastic forming and other production processes | 1 | 1, | | CTPO : Contribution to programme outcomes, TOA :Type of assessment (1: written exam, 2: Oral exam, 3: Homework assignment, 4: Laboratory exercise/exam, 5: Seminar / presentation, 6: Term paper), LO : Learning Outcome | | |
| Introduction, Castability and casting alloys, Patterns and pattern making, Molding and core sands. Mold preparation, Casting processes, Sand casting, The full-mold process, Shell mold casting, Ceramic molding, Investment casting, Vacuum molding, Permament-mold casting, Pressure die casting, Die casting, Centrifugal casting, Continuous casting, Melting and pouring, Cleaning, finishingi Welding processes, Fundamentals of welding , Fusion welding processes , Sold-state welding processes , Weld quality and weldability, Metal forming and sheet metalworking processes, machining, turning ang milling processes, powder metallurgy |
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| Course Syllabus | | Week | Subject | Related Notes / Files | | Week 1 | Introduction, Castability and casting alloys, Patterns and pattern making. | | | Week 2 | Molding and core sands. Mold preparation, Casting processes, Sand casting, | | | Week 3 | The full-mold process. Melting and pouring. Finishing and heat-treating castings. Production and properties of cast irons. | | | Week 4 | Welding processes, Fundamentals of welding. | | | Week 5 | Fusion welding processes , Sold-state welding processes. | | | Week 6 | Weld quality and weldability, , Adhesive bonding, Thermal cutting processses, | | | Week 7 | Gas Tungten and Gas Metal Arc Welding. | | | Week 8 | Special welding processes. | | | Week 9 | Mid-term exam | | | Week 10 | Metal forming and sheet metalworking processes. | | | Week 11 | Cold and Hot deformation | | | Week 12 | Milling (Rolling). Forging | | | Week 13 | Main principles of machining | | | Week 14 | Turning. Milling | | | Week 15 | Turning. Milling | | | Week 16 | End-of-term exam | | | |
| 1 | Groover, Mikell P. 2023; Modern İmalatın Prensipleri, Nobel Akademik Yayıncılık, İstanbul | | | |
| 1 | Aydın, Mustafa. Yaşar, Mustafa. Gavas, Muammer. 2018; Üretim Yöntemleri ve İmalat Teknolojileri, SEÇKİN YAYINCILIK | | | 2 | Anık, S. Dikicioğlu, A. Vural, M. 1994; İmal Usulleri, Birsen Yayınevi Ltd. İstanbul
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| Method of Assessment | | Type of assessment | Week No | Date | Duration (hours) | Weight (%) | | Mid-term exam | 9 | 18/04/2024 | 2 | 50 | | End-of-term exam | 16 | 04/06/2024 | 2 | 50 | | |
| Student Work Load and its Distribution | | Type of work | Duration (hours pw) | No of weeks / Number of activity | Hours in total per term | | Yüz yüze eğitim | 3 | 14 | 42 | | Sınıf dışı çalışma | 1 | 14 | 14 | | Arasınav için hazırlık | 4 | 3 | 12 | | Arasınav | 2 | 1 | 2 | | Dönem sonu sınavı için hazırlık | 6 | 3 | 18 | | Dönem sonu sınavı | 2 | 1 | 2 | | Total work load | | | 90 |
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