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OREN3018 | Particleboard Production Endustry | 2+1+0 | ECTS:3 | Year / Semester | Spring Semester | Level of Course | First Cycle | Status | Compulsory | Department | DEPARTMENT of FOREST INDUSTRY ENGINEERING | Prerequisites and co-requisites | None | Mode of Delivery | Face to face, Lab work , Practical | Contact Hours | 14 weeks - 2 hours of lectures and 1 hour of practicals per week | Lecturer | Prof. Dr. Hülya KALAYCIOĞLU | Co-Lecturer | None | Language of instruction | Turkish | Professional practise ( internship ) | None | | The aim of the course: | The aim of course is to introduce in manufacturing and description of particleboard to candidates of Forest Products Engineer. However It has to provide to have a through knowledge of raw material, machine and method in usage fields of industry. |
Learning Outcomes | CTPO | TOA | Upon successful completion of the course, the students will be able to : | | | LO - 1 : | Define and explain particleboard productions, material properties and characteristics, raw material types, machines, productions parameters | 4,5,6,7 | 1,3,6 | LO - 2 : | Describe production process, physical, chemical and mechanical properties, investigate relevant material properties and characteristics, | 4,5,6,7 | 1,3,4,6 | LO - 3 : | Solve the quality problems using solutions techniques such as production methods, mixing raw materials, chipping drying, blending and pressing methods | 4,5,6,7 | 1,4,6 | LO - 4 : | Solve manufacturing problems in particleboard products line and present the outcome of the model to the expert, select appropriate specialized processes, | 4,5,6,7 | 1,3,4,6 | LO - 5 : | Analyze relate them to the real problem and filter the consequences of each parameters such as raw materials, production factors to management, Demonstrate a knowledge of the basic technologies used to manufacture particleboard | 4,5,6,7 | 1,3,4,6 | LO - 6 : | Analyses similar products for ideas and possible solutions, consider effect of production parameters, choose appropriate production techniques, they will be able to assessments all productions line | 4,5,6,7 | 1,3,4,6 | CTPO : Contribution to programme outcomes, TOA :Type of assessment (1: written exam, 2: Oral exam, 3: Homework assignment, 4: Laboratory exercise/exam, 5: Seminar / presentation, 6: Term paper), LO : Learning Outcome | |
Definition and history, raw materials, lignocellulosic materials, adhesives, preservatives, particleboard production technology, storage, chipping, drying, screening, bonding methods, forming, pressing, sizing, classification, surface coating, particleboard manufacturing systems, properties of particleboard,, factors affecting the physical, mechanical, chemical and technological properties of panels. Standarts of Particleboard, Safety and security in the indsutry, Precautions to be taken fire risk. |
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Course Syllabus | Week | Subject | Related Notes / Files | Week 1 | İntroduction of Particleboard | | Week 2 | Raw materials, lignocellulosic materials, adhesives, preservatives | | Week 3 | Raw materials, lignocellulosic materials, adhesives, preservatives
presantation; Investigation of information about glue and report delivery | | Week 4 | Particle production technology,debarking, chipping
Practice; flaking of the wood, learning the features and working principles of the flaking and chipping machines in the laboratory | | Week 5 | Screening, screening machines
Practice;Learning the properties and working principle of the mechanical screening machine in laboratories | | Week 6 | Drying,Drying machines,Precautions to be taken fire risk.
Practice;Learning the charactPrecautions to be taken against fire risk.eristics of the drying oven in the laboratory and working principle | | Week 7 | Bonding methods, mixing machines
Practice; Technical trip of Kastamonu Entegre A.Ş. Terme particleboard mill.
Board production, calculations, gluing machine and properties of press and learning of working principle
Terme Factory visit | | Week 8 | Forming and forming system
Practice;Preparing a sample, learning the properties of cutters and working principle | | Week 9 | Mid-term exam | | Week 10 |
and forming system, pressing
Practice;Tests of physical properties (names, standards used and test procedure) | | Week 11 | Hot pressing Sizing, Sanding, Storing
Practice;Tests of mechanical properties (names, standards used and test procedure)
| | Week 12 | Practice; Production and raw material planning of the board,Report Preparation and Delivery (General Information (literature), Material and Methods, Findings and Evaluation,
Delivery of all homework
| | Week 13 | Cooating for particleboard
Practice; Cooating for particleboard
| | Week 14 | Physical and mechanical properties
| | Week 15 | Test results to be discussed an production control
| | Week 16 | End-of-term exam | | |
1 | Kalaycıoğlu,H., Özen,R., 2009 Yongalevha Endüstrisi Ders Notları, KTÜ, OF Yayınları Y No: 89 | | |
1 | Deppe, H. J. , Ernst, K. , 1977, Taschenbuch der Spanplatten Technic, 2. Uberarbeitete und Erweiterte Auflage, DRW-Werlag Leinfelden. | | 2 | Kollmann, F. 1966. Holzspanwerkstoffe, holzpanplatten und holzspan-formlinge rohstoffe, herstellung, plankosten qualitatskotrolle USW. Berlin, Heidelberg, NewYork. | | 3 | Moslemi A. A. , 1978 Particle board: Materials, Hardcover, Southern Illinois Univ Pr ISBN: 0809306557 | | 4 | Thomas M. Maloney, 1993, Modern Particle Board and Dry Process Fiberboard Manufacturing ISBN-13: 978-0879302887ISBN-10: 0879302887 | | 5 | Thoemen,H., Irle,M. and M. Sernek, 2010, Wood-Based Panels An Introduction for Specialists, ISBN 978-1-902316-82-6 | | 6 | İMAL Products Book,2013, http://www.imalpal.com/pdf_download/catalogo_generale_imal.pdf | | 7 | Wood Products Industry, 6/2002, Particleboard Manufacturing, https://www3.epa.gov/ttnchie1/ap42/ch10/final/c10s06-2.pdf | | 8 | Wood Chips, Production, Handling,Transport, Food and Agriculture Organization of the United Nations, http://www.fao.org/docrep/015/ae227e/ae227e00.pdfRome, 1976 | | 9 | M. L. Selbo, Adhesive Bonding of Wood Technical Bulletin No. 1512 August 1975U.S. Department of Agriculture Forest Service, http://www.woodcenter.org/docs/tb1512.pdf | | |
Method of Assessment | Type of assessment | Week No | Date | Duration (hours) | Weight (%) | Mid-term exam | 9 | 25/04/2019 | 1,5 | 30 | Quiz | 10 | | | 10 | Laboratory exam | 12 | | | | Practice | 12 | 29/05/2019 | | | Presentation | 12 | 02/05/2019 | | | Homework/Assignment/Term-paper | 12 | 29/05/2019 | 2 2 | 10 | End-of-term exam | 12 | 05/06/2019 | 2 | 50 | |
Student Work Load and its Distribution | Type of work | Duration (hours pw) | No of weeks / Number of activity | Hours in total per term | Yüz yüze eğitim | 3 | 14 | 42 | Sınıf dışı çalışma | 2 | 12 | 24 | Laboratuar çalışması | 1 | 14 | 14 | Arasınav için hazırlık | 1 | 8 | 8 | Arasınav | 2 | 1 | 2 | Uygulama | 2 | 10 | 20 | Klinik Uygulama | 0 | 0 | 0 | Ödev | 3 | 10 | 30 | Proje | 0 | 0 | 0 | Kısa sınav | 0 | 0 | 0 | Dönem sonu sınavı için hazırlık | 1 | 10 | 10 | Dönem sonu sınavı | 2 | 1 | 2 | Diğer 1 | 0 | 0 | 0 | Diğer 2 | 0 | 0 | 0 | Total work load | | | 152 |
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