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Course Catalog
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FACULTY of ENGINEERING / DEPARTMENT of COMPUTER ENGINEERING / (30%) English
Katalog Ana Sayfa
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OREN3018Particleboard Production Endustry2+1+0ECTS:3
Year / SemesterSpring Semester
Level of CourseFirst Cycle
Status Compulsory
DepartmentDEPARTMENT of FOREST INDUSTRY ENGINEERING
Prerequisites and co-requisitesNone
Mode of DeliveryFace to face, Lab work , Practical
Contact Hours14 weeks - 2 hours of lectures and 1 hour of practicals per week
LecturerProf. Dr. Hülya KALAYCIOĞLU
Co-LecturerNone
Language of instructionTurkish
Professional practise ( internship ) None
 
The aim of the course:
The aim of course is to introduce in manufacturing and description of particleboard to candidates of Forest Products Engineer. However It has to provide to have a through knowledge of raw material, machine and method in usage fields of industry.
 
Learning OutcomesCTPOTOA
Upon successful completion of the course, the students will be able to :
LO - 1 : Define and explain particleboard productions, material properties and characteristics, raw material types, machines, productions parameters4,5,6,71,3,6
LO - 2 : Describe production process, physical, chemical and mechanical properties, investigate relevant material properties and characteristics,4,5,6,71,3,4,6
LO - 3 : Solve the quality problems using solutions techniques such as production methods, mixing raw materials, chipping drying, blending and pressing methods4,5,6,71,4,6
LO - 4 : Solve manufacturing problems in particleboard products line and present the outcome of the model to the expert, select appropriate specialized processes,4,5,6,71,3,4,6
LO - 5 : Analyze relate them to the real problem and filter the consequences of each parameters such as raw materials, production factors to management, Demonstrate a knowledge of the basic technologies used to manufacture particleboard4,5,6,71,3,4,6
LO - 6 : Analyses similar products for ideas and possible solutions, consider effect of production parameters, choose appropriate production techniques, they will be able to assessments all productions line4,5,6,71,3,4,6
CTPO : Contribution to programme outcomes, TOA :Type of assessment (1: written exam, 2: Oral exam, 3: Homework assignment, 4: Laboratory exercise/exam, 5: Seminar / presentation, 6: Term paper), LO : Learning Outcome

 
Contents of the Course
Definition and history, raw materials, lignocellulosic materials, adhesives, preservatives, particleboard production technology, storage, chipping, drying, screening, bonding methods, forming, pressing, sizing, classification, surface coating, particleboard manufacturing systems, properties of particleboard,, factors affecting the physical, mechanical, chemical and technological properties of panels. Standarts of Particleboard, Safety and security in the indsutry, Precautions to be taken fire risk.
 
Course Syllabus
 WeekSubjectRelated Notes / Files
 Week 1İntroduction of Particleboard
 Week 2Raw materials, lignocellulosic materials, adhesives, preservatives
 Week 3Raw materials, lignocellulosic materials, adhesives, preservatives presantation; Investigation of information about glue and report delivery
 Week 4Particle production technology,debarking, chipping Practice; flaking of the wood, learning the features and working principles of the flaking and chipping machines in the laboratory
 Week 5Screening, screening machines Practice;Learning the properties and working principle of the mechanical screening machine in laboratories
 Week 6Drying,Drying machines,Precautions to be taken fire risk. Practice;Learning the charactPrecautions to be taken against fire risk.eristics of the drying oven in the laboratory and working principle
 Week 7Bonding methods, mixing machines Practice; Technical trip of Kastamonu Entegre A.Ş. Terme particleboard mill. Board production, calculations, gluing machine and properties of press and learning of working principle Terme Factory visit
 Week 8Forming and forming system Practice;Preparing a sample, learning the properties of cutters and working principle
 Week 9Mid-term exam
 Week 10 and forming system, pressing Practice;Tests of physical properties (names, standards used and test procedure)
 Week 11Hot pressing Sizing, Sanding, Storing Practice;Tests of mechanical properties (names, standards used and test procedure)
 Week 12Practice; Production and raw material planning of the board,Report Preparation and Delivery (General Information (literature), Material and Methods, Findings and Evaluation, Delivery of all homework
 Week 13Cooating for particleboard Practice; Cooating for particleboard
 Week 14Physical and mechanical properties
 Week 15Test results to be discussed an production control
 Week 16End-of-term exam
 
Textbook / Material
1Kalaycıoğlu,H., Özen,R., 2009 Yongalevha Endüstrisi Ders Notları, KTÜ, OF Yayınları Y No: 89
 
Recommended Reading
1Deppe, H. J. , Ernst, K. , 1977, Taschenbuch der Spanplatten Technic, 2. Uberarbeitete und Erweiterte Auflage, DRW-Werlag Leinfelden.
2Kollmann, F. 1966. Holzspanwerkstoffe, holzpanplatten und holzspan-formlinge rohstoffe, herstellung, plankosten qualitatskotrolle USW. Berlin, Heidelberg, NewYork.
3Moslemi A. A. , 1978 Particle board: Materials, Hardcover, Southern Illinois Univ Pr ISBN: 0809306557
4Thomas M. Maloney, 1993, Modern Particle Board and Dry Process Fiberboard Manufacturing ISBN-13: 978-0879302887ISBN-10: 0879302887
5Thoemen,H., Irle,M. and M. Sernek, 2010, Wood-Based Panels An Introduction for Specialists, ISBN 978-1-902316-82-6
6İMAL Products Book,2013, http://www.imalpal.com/pdf_download/catalogo_generale_imal.pdf
7Wood Products Industry, 6/2002, Particleboard Manufacturing, https://www3.epa.gov/ttnchie1/ap42/ch10/final/c10s06-2.pdf
8Wood Chips, Production, Handling,Transport, Food and Agriculture Organization of the United Nations, http://www.fao.org/docrep/015/ae227e/ae227e00.pdfRome, 1976
9M. L. Selbo, Adhesive Bonding of Wood Technical Bulletin No. 1512 August 1975U.S. Department of Agriculture Forest Service, http://www.woodcenter.org/docs/tb1512.pdf
 
Method of Assessment
Type of assessmentWeek NoDate

Duration (hours)Weight (%)
Mid-term exam 9 25/04/2019 1,5 30
Quiz 10 10
Laboratory exam 12
Practice 12 29/05/2019
Presentation 12 02/05/2019
Homework/Assignment/Term-paper 12 29/05/2019 2
2
10
End-of-term exam 12 05/06/2019 2 50
 
Student Work Load and its Distribution
Type of workDuration (hours pw)

No of weeks / Number of activity

Hours in total per term
Yüz yüze eğitim 3 14 42
Sınıf dışı çalışma 2 12 24
Laboratuar çalışması 1 14 14
Arasınav için hazırlık 1 8 8
Arasınav 2 1 2
Uygulama 2 10 20
Klinik Uygulama 0 0 0
Ödev 3 10 30
Proje 0 0 0
Kısa sınav 0 0 0
Dönem sonu sınavı için hazırlık 1 10 10
Dönem sonu sınavı 2 1 2
Diğer 1 0 0 0
Diğer 2 0 0 0
Total work load152