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| LIF5200 | Manufacturing of Corrugated Board | 3+0+0 | ECTS:7.5 | | Year / Semester | Fall Semester | | Level of Course | Second Cycle | | Status | Elective | | Department | DEPARTMENT of FIBER and PAPER TECHNOLOGY | | Prerequisites and co-requisites | None | | Mode of Delivery | | | Contact Hours | 14 weeks - 3 hours of lectures per week | | Lecturer | Prof. Dr. Esat GÜMÜŞKAYA | | Co-Lecturer | None | | Language of instruction | Turkish | | Professional practise ( internship ) | None | | | | The aim of the course: | | The main goals of this course are to give some useful knowledge about utilization manufacturing of corrugated board. |
| Programme Outcomes | CTPO | TOA | | Upon successful completion of the course, the students will be able to : | | | | PO - 1 : | define structure and properties of corrugated board and corrugated board manufacturing | 2,3,6,10 | 1,2 | | PO - 2 : | define properties and structures of adhesives and chemical additives in corrugated board | 2,3,6,10 | 1,2 | | PO - 3 : | apply physical and mechanical test methods on corrugated board and to evaluate results | 2,3,6,10 | 1,2 | | PO - 4 : | define problems in corrugated board production | 2,3,6,10 | 1,2 | | CTPO : Contribution to programme outcomes, TOA :Type of assessment (1: written exam, 2: Oral exam, 3: Homework assignment, 4: Laboratory exercise/exam, 5: Seminar / presentation, 6: Term paper), PO : Learning Outcome | | |
| Structures and properties of corrugated board. The manufacturing of lineboard and medium, ondulose machines and new orders in corrugated plants. Properties and species of adhesive using in manufacturing of corrugated board. Using of starch. Adhesive bond control with starch. Preparation of starch adhesive and special starch adhesives. The using of synthetic adhesives. Quality control in corrugated. Testing of lineboard and medium. Testing of finished corrugated box. |
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| Course Syllabus | | Week | Subject | Related Notes / Files | | Week 1 | Origins of corrugated, the modern box | | | Week 2 | Corrugator adhesives
| | | Week 3 | Types of flute, board and box,conventional corrugated boards | | | Week 4 | Casemaking papers, virgin and recycled
Corrugator wet end- single face
| | | Week 5 | Corrugator wet end- corrugating rolls | | | Week 6 | Corrugator wet end- starch adhesives | | | Week 7 | Corrugator wet end- combining | | | Week 8 | Corrugator wet end- steam system | | | Week 9 | Mid-term exam
| | | Week 10 | Corrugator dry end | | | Week 11 | Corrugator control | | | Week 12 | Problem solving and waste control
| | | Week 13 | Heavy-duty, microflute, lightweight and coated board | | | Week 14 | Sizing and planning a box factory,
| | | Week 15 | Packaking pres,Flexo printing, Boxmarking Packaking
| | | Week 16 | End-of-term exam | | | |
| 1 | Eliot, S. Rohde, 1995; Producing corrugated packaging profitably, Jelmar publishing, Plainview, NY 11803-0488. | | | |
| 1 | Tony Pinnington, The Corrugated Industry | | | 2 | George, G. Maltenfort, Corrugated shipping containers: An Engineering Approach, Jelmar Publishing, Plainviewe, NY 11803. | | | 3 | Corrugator, Brently Engineering PTY.LTD, Australia. | | | |
| Method of Assessment | | Type of assessment | Week No | Date | Duration (hours) | Weight (%) | | Mid-term exam | 9 | 23,11,2021 | 1 | 50 | | End-of-term exam | 16 | 11,01,2022 | 1 | 50 | | |
| Student Work Load and its Distribution | | Type of work | Duration (hours pw) | No of weeks / Number of activity | Hours in total per term | | Yüz yüze eğitim | 3 | 14 | 42 | | Sınıf dışı çalışma | 2 | 14 | 28 | | Laboratuar çalışması | 3 | 6 | 18 | | Arasınav için hazırlık | 10 | 3 | 30 | | Arasınav | 1 | 1 | 1 | | Kısa sınav | 1 | 1 | 1 | | Dönem sonu sınavı için hazırlık | 15 | 3 | 45 | | Dönem sonu sınavı | 1 | 1 | 1 | | Diğer 1 | 10 | 4 | 40 | | Total work load | | | 206 |
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