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| MET7123 | Production Of Cutting Tool Materials | 3+0+0 | ECTS:7.5 | | Year / Semester | Fall Semester | | Level of Course | Third Cycle | | Status | Elective | | Department | DEPARTMENT of METALLURGICAL and MATERIALS ENGINEERING | | Prerequisites and co-requisites | None | | Mode of Delivery | Face to face | | Contact Hours | 14 weeks - 3 hours of lectures per week | | Lecturer | Prof. Dr. Sultan ÖZTÜRK | | Co-Lecturer | None | | Language of instruction | Turkish | | Professional practise ( internship ) | None | | | | The aim of the course: | | Give theoterical knowledge about the types of cutting materials, the methods of production cutting tools and compare the cutting tool materials. |
| Programme Outcomes | CTPO | TOA | | Upon successful completion of the course, the students will be able to : | | | | PO - 1 : | Learn the cutting tool materials | 1,2,3,4,5,6,7,8,9,10,11,12 | 1 | | PO - 2 : | Learn the production method for cutting tools. | 1,2,3,4,5,6,7,8,9,10,11,12 | 1 | | PO - 3 : | Learn to compare the various cutting tool materials. | 1,2,3,4,5,6,7,8,9,10,11,12 | 1 | | PO - 4 : | Learn thin film covered cutting tool materials | 1,2,3,4,5,6,7,8,9,10,11,12 | 1 | | CTPO : Contribution to programme outcomes, TOA :Type of assessment (1: written exam, 2: Oral exam, 3: Homework assignment, 4: Laboratory exercise/exam, 5: Seminar / presentation, 6: Term paper), PO : Learning Outcome | | |
| The types of cutting tool materials, production of cutting tool materials, HSS materials, hard metal materials, ceramic cutting materials, cubic boron nitrite materials(CBN), cermet materials, diamond cutting materials, diamond covered materials, thin film covered materials (TiN, TiCN, TiAlN, CrN). |
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| Course Syllabus | | Week | Subject | Related Notes / Files | | Week 1 | Importance of cutting tool material in cutting. | | | Week 2 | Tpypes of cuttin tool materials. | | | Week 3 | Production methods of cutting tools. | | | Week 4 | Relationship between tool materials and strength. | | | Week 5 | Carbon steel cutting tool materials. | | | Week 6 | HSS tool materials and production methods. | | | Week 7 | Hard metal tools and production methods. | | | Week 8 | Mid-term exam | | | Week 9 | Ceramic cuttin tool materials and types. | | | Week 10 | Cermets (ceramic+metal) tool materials. | | | Week 11 | Cubic boron nitrite materials(CBN). | | | Week 12 | Cubic boron nitrite materials(CBN). | | | Week 13 | Diamond cuttin tool materials. | | | Week 14 | Diamond covered tool materials. | | | Week 15 | Thin film covered materials (TiN, TiCN, TiAlN, CrN). | | | Week 16 | End-of-term exam | | | |
| 1 | Şahin, Y. 2000; Talaş Kaldırma Prensipleri, Nobel Yayın Dağıtım, Ankara. | | | |
| 1 | Çakır, C. 2006; Modern Talaşlı İmalatın Esasları, Nobel Yayın Dağıtım, Ankara. | | | 2 | Akkurt, M. 1985; Takım Tezgahları Talaş Kaldırma Yöntemleri ve Teknolojisi, Birsen Yayınev, İstanbul. | | | |
| Method of Assessment | | Type of assessment | Week No | Date | Duration (hours) | Weight (%) | | Mid-term exam | 8 | 20/11/2013 | 1,5 | 50 | | End-of-term exam | 17 | 08/01/2014 | 1,5 | 50 | | |
| Student Work Load and its Distribution | | Type of work | Duration (hours pw) | No of weeks / Number of activity | Hours in total per term | | Yüz yüze eğitim | 3 | 14 | 42 | | Sınıf dışı çalışma | 9 | 14 | 126 | | Arasınav için hazırlık | 15 | 1 | 15 | | Arasınav | 1.5 | 1 | 1.5 | | Kısa sınav | 1.5 | 1 | 1.5 | | Dönem sonu sınavı için hazırlık | 13 | 1 | 13 | | Dönem sonu sınavı | 1.5 | 1 | 1.5 | | Total work load | | | 200.5 |
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