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| MAK 301 | Manufacturing Processes | 4+0+0 | ECTS:4 | | Year / Semester | Fall Semester | | Level of Course | First Cycle | | Status | Compulsory | | Department | DEPARTMENT of MECHANICAL ENGINEERING | | Prerequisites and co-requisites | None | | Mode of Delivery | Face to face | | Contact Hours | 14 weeks - 4 hours of lectures per week | | Lecturer | -- | | Co-Lecturer | Prof. Dr. Temel Savaşkan Asst. Prof. Dr. T. Küçükömerğlu Asst. Prof. Dr. Murat Aydın Asst. Prof. Dr. Yasin ALEMDAĞ | | Language of instruction | Turkish | | Professional practise ( internship ) | None | | | | The aim of the course: | | Teaching basic knowledge of melting and casting, welding and plastic forming |
| Learning Outcomes | CTPO | TOA | | Upon successful completion of the course, the students will be able to : | | | | LO - 1 : | learn the casting methods for production of parts and components | 1,3,11 | | | LO - 2 : | will learn the casting of cast iron, steel and nonferrous metals which are widely used in engineering applications | 1,3,11 | | | LO - 3 : | learn the melting techniques in the furnaces and gain knowledge on the techniques used to avoid or minimize the casting defects | 1,3,11 | | | LO - 4 : | learn the common welding processes and gain knowledge and information on brazing | 1,3,11 | | | LO - 5 : | gain knowlegde and information on the welding devices and electrodes and the methods used to prevent the welding defects | 1,3,5 | | | LO - 6 : | learn and evaluate the metallurgical aspects of welding | 1,3,5 | | | LO - 7 : | learn the principles of cold and hot working | 1,3,5 | | | LO - 8 : | learn forging, rolling and extrusion procecesses widely used in metal industry as well as drawing of rods, wires and tubes | 1,3,5,11 | | | LO - 9 : | explain the production of seamless pipe and tubing | 5,11 | | | LO - 10 : | learn the sheet metal forming processes including shearing, cutting, spinning, stretch forming, explosive forming and deep drawing | 1,3,5,11 | | | CTPO : Contribution to programme outcomes, TOA :Type of assessment (1: written exam, 2: Oral exam, 3: Homework assignment, 4: Laboratory exercise/exam, 5: Seminar / presentation, 6: Term paper), LO : Learning Outcome | | |
| Casting: Casting sands and pattern making, Moulding and casting processes, Melting furnaces, Casting of metals and alloys (cast iron, steel and nonferrous metals) Welding processes: Flame and electrical arc cutting, Welding electrodes, Shielded-arc welding, weld defects, SolderingPlastic Forming: Principles of cold and hot forming, Forging, Rolling and extrusion processes, Wire drawing and tube forming, Forming of sheet metals: Shearing, cutting, spinning, stretch forming, explosive forming and deep drawing. Forming limit criteria. |
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