|
|
| AGEI1011 | Manufacturing Processes I | 2+2+0 | ECTS:4 | | Year / Semester | Fall Semester | | Level of Course | Short Cycle | | Status | Compulsory | | Department | DEPARTMENT of MOTOR VEHICLES and TRANSPORTATION TECHNOLOGIES | | Prerequisites and co-requisites | None | | Mode of Delivery | | | Contact Hours | 14 weeks - 2 hours of lectures and 2 hours of practicals per week | | Lecturer | Doç. Dr. Serkan BIYIK | | Co-Lecturer | Lecturer, Dursun MERİÇ | | Language of instruction | Turkish | | Professional practise ( internship ) | None | | | | The aim of the course: | | This course aims to gain the capabilities of the basic manufacturing processes by using drill, turning, milling and grinding. |
| Learning Outcomes | CTPO | TOA | | Upon successful completion of the course, the students will be able to : | | | | LO - 1 : | Operate basic manufacturing processes by handtools. | 1,2,3 | 1, | | LO - 2 : | Operate basic turning processes. | 1,2,3 | 1, | | LO - 3 : | Operate basic milling processes. | 1,2,3 | 1, | | LO - 4 : | Operate basic drilling processes. | 1,2,3 | 1, | | LO - 5 : | Operate basic reaming processes. | 1,2,3 | 1, | | LO - 6 : | Operate basic grinding processes. | 1,2,3 | 1, | | CTPO : Contribution to programme outcomes, TOA :Type of assessment (1: written exam, 2: Oral exam, 3: Homework assignment, 4: Laboratory exercise/exam, 5: Seminar / presentation, 6: Term paper), LO : Learning Outcome | | |
| With hand tools to do basic manufacturing operations. To teach drilling process, turning process, milling process and grinding process. |
| |
| Course Syllabus | | Week | Subject | Related Notes / Files | | Week 1 | Filed, cutting types, measurement, control and marking tools, cutting principles and types. | | | Week 2 | Material-specific cutting tools, grinding stone benches, drill grinding. | | | Week 3 | Drill types, drill tool included angles, drilling operation sequence, calculation of rotation speed. | | | Week 4 | Reamer, tap and die types, screw threaded gauges, operation sequence of threading by tap and die. | | | Week 5 | Types of lathe machines, lathe parts, turning types, chuck, cutting tools. | | | Week 6 | Lathe cutting tool types, center drill, calculation of rotation speed, operation sequence of facing and cylindrical turning. | | | Week 7 | Surface roughness, slot cutting tool types, and angels. | | | Week 8 | Taper turning methods. | | | Week 9 | A written midterm exam | | | Week 10 | Drill types, principles of drilling, knurl types. | | | Week 11 | Screw types, screw gauge, screw tool types. | | | Week 12 | Reaming types | | | Week 13 | Milling benches, face milling cutters, cutting depth and feed rate calculation, aspects of milling. | | | Week 14 | Types of slot and pocket milling cutters, simple division apparatus at milling. | | | Week 15 | Grinding machines, grinding wheels' types and features. | | | Week 16 | Final exam | | | |
| Method of Assessment | | Type of assessment | Week No | Date | Duration (hours) | Weight (%) | | Mid-term exam | 9 | 27/11/2023 | 1,00 | 50 | | End-of-term exam | 16 | 23/01/2024 | 1,00 | 50 | | |
| Student Work Load and its Distribution | | Type of work | Duration (hours pw) | No of weeks / Number of activity | Hours in total per term | | Yüz yüze eğitim | 4 | 14 | 56 | | Sınıf dışı çalışma | 3 | 14 | 42 | | Laboratuar çalışması | 0 | 0 | 0 | | Arasınav için hazırlık | 2 | 8 | 16 | | Arasınav | 1 | 1 | 1 | | Uygulama | 1 | 10 | 10 | | Klinik Uygulama | 0 | 0 | 0 | | Ödev | 0 | 0 | 0 | | Proje | 0 | 0 | 0 | | Kısa sınav | 0 | 0 | 0 | | Dönem sonu sınavı için hazırlık | 2 | 7 | 14 | | Dönem sonu sınavı | 1 | 1 | 1 | | Diğer 1 | 0 | 0 | 0 | | Diğer 2 | 0 | 0 | 0 | | Total work load | | | 140 |
|