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FACULTY of ENGINEERING / DEPARTMENT of METALLURGICAL and MATERIALS ENGINEERING /
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MET4022Powder Metallurgy3+0+0ECTS:5
Year / SemesterSpring Semester
Level of CourseFirst Cycle
Status Elective
DepartmentDEPARTMENT of METALLURGICAL and MATERIALS ENGINEERING
Prerequisites and co-requisitesNone
Mode of DeliveryFace to face
Contact Hours14 weeks - 3 hours of lectures per week
LecturerProf. Dr. Sultan ÖZTÜRK
Co-Lecturer
Language of instructionTurkish
Professional practise ( internship ) None
 
The aim of the course:
This lesson aim is powder metallurgy process, compaction, sintering, finishing process and producing with powder metallurgy properties, powder production methods and application
 
Learning OutcomesCTPOTOA
Upon successful completion of the course, the students will be able to :
LO - 1 : Definition and aim of powder metallurgy, advantages and disadvantages, history1,12
LO - 2 : Usage areas or applications of powder metallurgy1,12
LO - 3 : Powder characterization1,12
LO - 4 : Powder production techniques, mechanical methods, atomization methods1,12
LO - 5 : Preparation of powders (blending and mixing), Mechanical alloying1,12
LO - 6 : Powder pressing, forming methods1,12
LO - 7 : Sintering atmospheres and furnaces1,12
LO - 8 : Sintering, sintering mechanisms1,12
LO - 9 : Full density operations1,12
LO - 10 : Finishing and testing of P/M products1,12
CTPO : Contribution to programme outcomes, TOA :Type of assessment (1: written exam, 2: Oral exam, 3: Homework assignment, 4: Laboratory exercise/exam, 5: Seminar / presentation, 6: Term paper), LO : Learning Outcome

 
Contents of the Course
Principles of the P/M process. Methods of metal powder production , Powder characterization, Powder mixing and blending. Compaction processes. . Sintering theory. Densification mechanisms, Solid , liquid phase and activated sintering. Sintering atmospheres and furnaces. Full density processing. Finishing operations. Testing P/M products. Application examples
 
Course Syllabus
 WeekSubjectRelated Notes / Files
 Week 1Powder metallurgy process principles
 Week 2Metal powder production techniques
 Week 3Powder characterization
 Week 4Powder blending and mixing
 Week 5Pressing processes
 Week 6Sintering theory
 Week 7Condensation mechanisms
 Week 8Mid-term exam
 Week 9Solid, liquid and efficient sintering
 Week 10Sintering atmospheres and furnaces
 Week 11Full condensation
 Week 12Finishing operations
 Week 13Testing of P/M (Powder metallurgy) products
 Week 14Applications
 Week 15Design and Cost Procedure
 Week 16End-of-term exam
 
Textbook / Material
1Sarıtaş, Süleyman, Türker Mehmet, Durlu, Nuri, 2007; Toz Metalurjisi ve Parçacıklı Malzeme İşlemleri, Ankara
2German, Randall M., Powder Metallurgy and Particulate Materials Processing,
 
Recommended Reading
 
Method of Assessment
Type of assessmentWeek NoDate

Duration (hours)Weight (%)
Mid-term exam 8 1,5 50
End-of-term exam 16 1,5 50
 
Student Work Load and its Distribution
Type of workDuration (hours pw)

No of weeks / Number of activity

Hours in total per term
Yüz yüze eğitim 3 14 42
Sınıf dışı çalışma 10 2 20
Arasınav için hazırlık 5 2 10
Arasınav 1.5 1 1.5
Dönem sonu sınavı için hazırlık 5 2 10
Dönem sonu sınavı 1.5 1 1.5
Total work load85