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| MET3028 | Material Selection and Design | 3+0+0 | ECTS:5 | | Year / Semester | Spring Semester | | Level of Course | First Cycle | | Status | Compulsory | | Department | DEPARTMENT of METALLURGICAL and MATERIALS ENGINEERING | | Prerequisites and co-requisites | None | | Mode of Delivery | | | Contact Hours | 14 weeks - 3 hours of lectures per week | | Lecturer | Prof. Dr. Temel VAROL | | Co-Lecturer | ASSOC. PROF. DR. Temel VAROL, | | Language of instruction | Turkish | | Professional practise ( internship ) | None | | | | The aim of the course: | | To provide the student insights and understanding of the engineering factors to be considered in selecting and justifying materials and provide familiarity with methods of failure analysis. To create an awareness such as cost, patents and other intellectual properties. To give an insight into the property requirements of materials for various applications and their optimum selection |
| Learning Outcomes | CTPO | TOA | | Upon successful completion of the course, the students will be able to : | | | | LO - 1 : | Learn the breadth of engineering materials, their properties and means for processing them | 3,12 | 1,3 | | LO - 2 : | Be prepared for graduate research and employment in the area of materials and engineering design | 3,12 | 1,3 | | LO - 3 : | Examine methodologies for coping with constrains and conflicting objectives in materials design | 3,12 | 1,3 | | LO - 4 : | Understand the causes for engineering failures, failure analysis and to select suitable materials for engineering components | 3,12 | 1,3 | | LO - 5 : | Learn the methodology for selecting materials, shapes and processes to meet application needs | 3,12 | 1,3 | | CTPO : Contribution to programme outcomes, TOA :Type of assessment (1: written exam, 2: Oral exam, 3: Homework assignment, 4: Laboratory exercise/exam, 5: Seminar / presentation, 6: Term paper), LO : Learning Outcome | | |
| Propertıes of materials. Criteria of selection of materials like properties, cost, manufacturing process, availability, legal and safety factors. Materıals for corrosion and wear resistance , Corrosion prevention, Material for chemical and petroleum industries, materials and coatings for wear resistanceMaterials for atmospheric, soil, water, acid and alkaline resistance. Materıals for high and low temperatures, High temperature steels and super alloys, ductile to brittle transition-HSLA steel, low temperature materials. Materials for auto and aero industry. Materials for engine components, cylinder. Materials for chasis, Materials for aero structures. Materıals for nuclear and mining industry. Wear resistant materials - Impact resistant materials - Friction materials - Anti-friction materials - Bearing materials. Electrical & Magnetic materials, Power plant requirement, Materials with special thermal properties. |
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| Course Syllabus | | Week | Subject | Related Notes / Files | | Week 1 | Materials Properties | | | Week 2 | Materials Selection Criterions; Properties, Cost, Manufacture Method, Obtainable and Safety | | | Week 3 | Corrosion and Wear Materials. Corrosion Protection. Materials of Chemical and Oil Industry | | | Week 4 | Durable Coating Materials to Wear. Durable Materials to Acid-Alcali, Organic Solvents and Atmosphere Conditions | | | Week 5 | analytical Hierarchy Process (AHP), High and Low Temperature Materials. High Temperature Steels and Superalloys.Ductile-Brittle Transition Temperature | | | Week 6 | High Strength and Low Alloy Steels, Low Temperature Materials, Material selecting based design application by using online platform (MATWEB) | | | Week 7 | Materials of Automotive and Air industry. Engine Components Materials (Clinders, ). Main Body (chassis ) Materials | | | Week 8 | Mid-term exam | | | Week 9 | Aviation Materials. Nuclear and Mining Industry Materials | | | Week 10 | Durable Wear Materials | | | Week 11 | Impact Resistant Materials | | | Week 12 | Friction Materials and Anti-trust Friction Materials. Bearing Materials | | | Week 13 | Electronic Materials, Magnetic materials, Materials to own Specific Thermal Properties | | | Week 14 | ANOVA Introduction to experimental design Experimental designs through Minitab | | | Week 15 | Taguchi approach and experiment design applications via Minitab | | | Week 16 | End-of-term exam | | | |
| 1 | Ashby, M. F. 1999; Materials Selection in Mechanical Design, Second Edition, Butterworth-Heinemann. | | | 2 | Lewis, G. 1995; Selection of Engineering Materials, Prentice Hall Inc. New Jersey USA. | | | 3 | Fındık, F. 2008; Malzeme Seçimi ve Uygulamaları, 1. Baskı, Sakarya Yayıncılık, ADAPAZARI | | | |
| 1 | ASM Handbook 1997; Materials Selection and Design, Volume 20:ASM International 2. | | | 2 | Charles J. A. and F.A.A. 1989; Crane Selection and Use of Engineering Materials, Second Edition, Butterworth-Heinemann Ltd. | | | |
| Method of Assessment | | Type of assessment | Week No | Date | Duration (hours) | Weight (%) | | Mid-term exam | 8 | 22/04/2022 | 2 | 30 | | Quiz | 2 | | 2 | 10 | | Homework/Assignment/Term-paper | 6 | 29/03/2022 | 2 | 10 | | End-of-term exam | 16 | 07/06/2022 | 2 | 50 | | |
| Student Work Load and its Distribution | | Type of work | Duration (hours pw) | No of weeks / Number of activity | Hours in total per term | | Yüz yüze eğitim | 2 | 13 | 26 | | Sınıf dışı çalışma | 1 | 13 | 13 | | Arasınav için hazırlık | 16 | 1 | 16 | | Arasınav | 2 | 1 | 2 | | Ödev | 4 | 2 | 8 | | Proje | 2 | 2 | 4 | | Kısa sınav | 1 | 3 | 3 | | Dönem sonu sınavı için hazırlık | 30 | 1 | 30 | | Dönem sonu sınavı | 2 | 1 | 2 | | Total work load | | | 104 |
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