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| MET3003 | Chemical Metallurgy | 3+0+0 | ECTS:5 | | Year / Semester | Fall Semester | | Level of Course | First Cycle | | Status | Compulsory | | Department | DEPARTMENT of METALLURGICAL and MATERIALS ENGINEERING | | Prerequisites and co-requisites | None | | Mode of Delivery | | | Contact Hours | 14 weeks - 3 hours of lectures per week | | Lecturer | Dr. Öğr. Üyesi Raşit SEZER | | Co-Lecturer | ASSIST. PROF. DR. Raşit SEZER | | Language of instruction | Turkish | | Professional practise ( internship ) | None | | | | The aim of the course: | | 1. To teach students ore preparation and preliminery processes in exractive metallurgy2. To understand designing and controlling processes to separate metals from ore, purifying and refining them into pure metal. 3. Apply thermodynamic and kinetic principles to metal refining and electrometallurgical systems and processes4. Students will learn to apply thermodynamic and kinetic principles to refining of metals and electrochemical systems and processes |
| Learning Outcomes | CTPO | TOA | | Upon successful completion of the course, the students will be able to : | | | | LO - 1 : | Do basic principles of thermodynamics and its applications to metallurgical processes. | 1,2,12 | 1,3 | | LO - 2 : | Apply ore preparation technics | 1,2,12 | 1,3 | | LO - 3 : | Apply thermodynamics, fluid flow, and heat and mass transfer to the design and operation of | 1,2,12 | 1,3 | | LO - 4 : | Analyse the kinetics of chemical processes in homogeneous and simple heterogeneous systems | 1,2,12 | 1,3 | | LO - 5 : | Explain why a given established process or sequence of processes is used in steelmaking and | 1,2,12 | 1,3 | | CTPO : Contribution to programme outcomes, TOA :Type of assessment (1: written exam, 2: Oral exam, 3: Homework assignment, 4: Laboratory exercise/exam, 5: Seminar / presentation, 6: Term paper), LO : Learning Outcome | | |
| Ore, concentrate and recycled materials, ore handling processes, size reduction processes. General characteristics of pyrometallurgical processes, oxide, chloride, sulphide and carbide formation, vapor pressure-temperature relation of metal compounds, roasting, evaporation, calcination, matte formation and smelting, slag formation and smelting, reduction, reduction smelting processes, refining. Hydrometallurgy, leaching processes, solution processing, solvent extraction. Electrometallurgy, cementation, electrolysis, electrowinning, electrorefining, fused salt electrolysis, electrothermic processes |
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| Course Syllabus | | Week | Subject | Related Notes / Files | | Week 1 | Ore, concentrate and recycled materials, ore handling processes, | | | Week 2 | Size reduction processes. | | | Week 3 | General characteristics of pyrometallurgical processes,Thermodynamics and kinetics | | | Week 4 | General characteristics of pyrometallurgical processes,Thermodynamics and kinetics | | | Week 5 | Oxide, chloride, sulphide and carbide formation, vapor pressure-temperature relation of metal compounds, roasting, evaporation, calcination, | | | Week 6 | Matte formation and smelting, slag formation and smelting, | | | Week 7 | Reductive smelting processes. pyrometallurgical refining processes | | | Week 8 | Mid-term exam | | | Week 9 | Hydrometallurgy, leaching processes, solution processing, solvent extraction. | | | Week 10 | Hydrometallurgy, leaching processes, solution processing, solvent extraction. | | | Week 11 | Electrometallurgy, cementation, electrolysis, electrowinning, electrorefining, fused salt electrolysis | | | Week 12 | 2nd. Midterm exam. | | | Week 13 | Electrothermic processes,Examples from industrial aplications, | | | Week 14 | Examples from industrial aplications | | | Week 15 | Problem solution | | | Week 16 | End-of-term exam | | | |
| 1 | Rosenqvist,T. 1983, Principles of Exractive Metallurgy, McGraw-Hill, | | | 2 | Bor, F.Y. ,1989, Ekstraktif Metalurji Prensipleri, 1. ve 2. cilt, İTÜ Matbaası, | | | 3 | Hayes, P.C. ,1985 Process Selection in Extractive Metallurgy, Hayes Pub. Co., . | | | 4 | Moore, J.J 1981., Chemical Metallurgy, Butterworths, | | | |
| Method of Assessment | | Type of assessment | Week No | Date | Duration (hours) | Weight (%) | | Mid-term exam | 8 | 02/12/2020 | | 50 | | End-of-term exam | 18 | 29/01/2021 | | 50 | | |
| Student Work Load and its Distribution | | Type of work | Duration (hours pw) | No of weeks / Number of activity | Hours in total per term | | Yüz yüze eğitim | 4 | 14 | 56 | | Sınıf dışı çalışma | 6 | 14 | 84 | | Arasınav için hazırlık | 12 | 1 | 12 | | Arasınav | 2 | 1 | 2 | | Kısa sınav | 10 | 1 | 10 | | Dönem sonu sınavı | 2 | 1 | 2 | | Total work load | | | 166 |
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